Tidal

 


Eight New Application Notes
Utilize all the features of your Synergy Controller equipped test chamber.

Eight new application notes can help you use your Synergy Controller equipped test chamber to its best advantage.
These new subjects include free tools and features including:
  • Wireless Networking
  • FTP "Drag and Drop"
  • Multi-level security
  • Free SimpleComm software
  • Thermocouple applications
  • Space (Thermal Vacuum) Applications
  • User Programmable Alarms
  • Watchdog timers and more..


  • Synergy Nano
    Maximize the capabilities of your environmental chambers in a 1/4 DIN package.

    Tidal’s state-of-the-art Synergy Nano controller is engineered to offer all the features needed to maximize the capabilities of your environmental chambers in a 1/4 DIN package. Designed to take complete command of the chambers’ conditioning systems, its logic circuits automatically select heating/cooling modes as required, and totally controls programming of temperature, vibration, altitude and humidity versus time.

    The Synergy Nano combines the functions of a test chamber controller and a data logger. It moreover allows users to program up to six custom outputs for special applications and optional features. Process inputs include RTD, Thermocouple, voltage and current. Boasting the Microsoft Windows™ CE.NET operating system, this feature-rich system’s sophisticated communications capabilities also include built-in remote control/monitoring. The Synergy Nano Controller is easy to retrofit into legacy equipment.

    For further details, see the Synergy Nano press release, technical manual and the Synergy Nano datasheet.


    Synergy Controller
    Unsurpassed Interconnectivity & Integration with Environmental Chambers

    The Synergy Controller and Synergy Series (patent-pending) of hardware and software products are designed to enhance the overall efficiency of the environmental testing process. The culmination of an extensive, multidisciplinary development process, the Synergy Series provides OEMs, test labs, re-builders/re-furbishers, and end-users alike with the industry’s most comprehensive, single-source solution to exacting temperature and humidity testing requirements. Offering the utmost in integration and connectivity, the Series is comprised of Synergy Controller , the full sized Micro and the new 1/4 DIN Synergy Nano , both with touch screen and embedded Synergy Web Server Software for remote monitoring and control; Synergy Manager software for control and monitoring of multiple environmental chambers, the Synergy 488 ; offering GPIB, RS-232 and Ethernet communications communications for legacy test chamber controllers and the Synergy UUT (Unit-Under-Test) data acquisition module to expand the controller’s data acquisition capabilities. The Series is singularly notably for its ability to enhance overall environmental test process performance and cost effectiveness by employing existing LANs and the Internet and popular USB Flash Drives.  


    Synergy Controller
    Touch Screen Interface

    The Synergy (Micro) Controller and Synergy Nano share a common user and programming interface and provides OEMs, test labs, and re-builders/re-furbishers with cost-effective integration of control, logging and connectivity features, and are appropriate for use in the broadest spectrum of environmental testing applications including temperature, humidity, vibration, altitude, HALT (Highly Accelerated Life Testing)/HASS (Highly Accelerated Stress Screening), thermal shock, and thermal vacuum testing processes.

    The Synergy Controllers are ideal for use in chambers or ovens when controlled environments are essential for the testing, screening, and calibration of mission-critical systems and components. Industries in which the instrument can be confidently employed include electronic systems, semiconductors, aerospace, automotive, medical, and pharmaceutical.



    Synergy Series
    Specifically for Environmental Testing

    Tidal’s Synergy Series is uniquely engineered for use in environmental testing applications in the broadest spectrum of industries and applications requiring the precise measurement and control of temperature and/or humidity. Among the most prevalent are the electronics, aerospace, automotive, medical and pharmaceutical sectors, where controlled environments are essential for the testing, screening and calibration of critical systems and components. 

    The Synergy Controller is developed to replace the most popular environmental chamber manufacturers’ controllers/programmers, as well as discontinued or unsupported systems. It is specifically engineered as a drop-in replacement for the Tenney VersaTenn II and VersaTenn III controllers as it employs virtually identical electrical, mechanical, and physical parameters. Further, it’s compatible with the Watlow 942, F4, and the Thermotron 4800, making the retrofit process fast and easy for end-users of these chambers as well. 

    Available standard with either a front or flush mounted 320 x 240 (color STN) touch screen, the microprocessor-based, two-channel Synergy Controller takes total charge of environmental chambers’ conditioning systems. The two control channels may both function as temperature control, or with channel #1 as temperature, and channel #2 as humidity. The unit features RS-232/485, 10/100 Base-T Ethernet, and GPIB communications, as well as a Disk-On-Chip Flash Drive, SDRAM and a FD drive for data logging, alarm logging and storage. USB storage are also featured. Its Windows-based software supports profiling, an unlimited number of setpoint, auto-start, hold, jump and stop steps, along with eight event/alarm outputs. 

    To further enhance the functionality of the Synergy Controller and to maximize process efficiency, control, and accuracy, Tidal developed the Synergy Web Server Software and Synergy Manager Software. The Synergy Web Server Software provides the ultimate remote monitoring and control capabilities as it connects the Synergy Controller to a LAN or the Internet. This highly intuitive, Internet Explorer compatible (no other client software required) web-server interface allows operators to view a mirror image of the controllers’ touch screen from any Web browser. Therefore, operators are able to perform such key control functions as process monitoring, set point changes, and managing alarms “on-the-fly”.

    For applications requiring the control and monitoring of multiple and diverse environmental chambers, Tidal’s Synergy Manager Software supports numerous controllers in any combination. This feature-rich program compiles and generates environmental profiles for any chamber from its graphical editor and sports a comprehensive array of performance and activity statistics. Featuring GPIB, RS-232, RS-485 and TCP/IP communications, download control, real-time data logging, graphical profiling, time-stamping, e-mail and fax alerts are among the functions supported.

    Rounding out the Synergy Series to-date is the Synergy UUT, a 16-channel thermocouple data acquisition module. Developed to expand the input capabilities of the Synergy Controller, the interface allows Synergy system operators to capture and log data from up to 64 thermocouples from a unit-under-test. 

    Tidal also offers RTD (Resistance Temperature Detectors) and TRH (Temperature/Relative Humidity) sensors and probes engineered for employment with the Series. 


    Synergy Controller Specifications
    Designed specifically for Environmental Test Chamber Control

    The Synergy Controller Touch Screen Control System is a microprocessor based multi-channel instrument, developed specifically for environmental test chambers. This state of the art design employs features that maximize the capabilities of your test chamber. It is precisely designed to take complete command of the chamber’s conditioning systems. Logic circuits automatically select heating / cooling (Channel 1), and humidity (Channel 2) modes as required, with total programming of temperature and humidity versus time. Six Event outputs are provided for special applications and optional features. A 100 ohm platinum RTD is used for temperature measurement. A dry capacitance type sensor is used for humidity measurement.

    The Synergy Controller is specifically designed to be a drop-in replacement for the Tenney VersaTenn III controller. All of the electrical and mechanical interfaces have been preserved. The retro fit process is quick and easy for end-users.

    The main features of the Synergy Controller are as follows:

      Channels
    • Channels: 1,2, 3, or 4 Process Variables
    • Temperature
    • Humidity
    • Vibration
    • Altitude


    • LCD
    • Type: Color STN, Resolution: 320 x 240
    • Size: 5.7” Diagonal
    • Backlight: CCFL
    • Operating System
    • Microsoft Windows™ CE Operating System
    • Touch Screen based Graphical User Interface (GUI)

      Communications
    • RS - 232 Communications
    • 10 Base-T Ethernet Networking
    • RS–485 Communications (optional)
    • IEEE 488 Communications (optional)
    • FTP Server, Telnet Server, Web server
    • WebTouch Remote™ (Pat. Pending) Web Server software for Internet monitoring / controlling (Optional)

      Storage
    • 256 MB Flash Disk
    • 32 MB SDRAM

      Peripherals
    • USB Bar Code Reader
    • USB Keyboard
    • USB Mouse

      Programming
    • Windows friendly program files names
    • Program creation wizard
    • Step Types: Set point, Jump Loop, Auto start, Hold, Stop
    • Number and size of programs only limited by onboard storage

      Software Features
    • Built-in context sensitive Help System
    • International Language Support
    • Real-time color graph displays
    • Built-in TCP/IP networking
    • Real Time Clock with Battery Backup
    • Automatic Resume after power failure
    • Software configurable chamber type
    • Multiple Passwords
    • Wet-Bulb/Dry-Bulb RH calculations
    • Programmable User Alarms

      Analog Inputs
    • Process Voltage Inputs (4): Humidity-Vaisala Temp comp./uncompensated
    • Range: 0-5 VDC; Accuracy: +/- 0.5 mV
    • Resolution: 16 bits
    • RTD Inputs (2): Temperature
    • Range: 0 to 200 Ohms
    • Accuracy +/- 0.05 Ohms
    • 100 Ohm Pt. RTD, JIS or DIN
    • Machine diagnostics interface (8)
    • Range: 0-5 VDC; Accuracy: +/- 10 mV
    • Resolution: 10 bits

      Analog Outputs
    • Voltage Outputs (2):
    • Range: 0-5 VDC
    • Accuracy: +/- 0.5 mV
    • Resolution: 12 Bits
    • Setpoint; Channels 1, 2 and 3
    • Process Variable; Channels 1, 2 and 3
    • Heat PID; Channels 1, 2 and 3
    • Cool PID; Channels 1, 2 and 3

      Digital Outputs
    • Total Digital Outputs:32
    • Digital Outputs: 30 (These 30 outputs drive the Triac boards listed below)
    • Output Rating: 5 A, 250 VAC
    • Relay Outputs 2
    • Contact Rating: 3 A, 250 VAC
    • Event Outputs: Up to 6 outputs are User controllable.

      Digital Inputs
    • Total Digital Inputs: 16
    • Ground: TRUE
    • Open Circuit: FALSE
    • Voltage Range: - 0.5 to 5.5 VDC

      Data Logging
    • Interval, 1 Second to 60 Seconds
    • Process Variables, Setpoints, PID variables
    • UUT (Unit Under Test) T-Type Thermocouple temperature data logging and display with 16 Inputs expandable to 64 Inputs (See Synergy UUT below)

      UUT Temp Module
    • T-Type Thermocouples: 16
    • Total Supported Modules/Sensors: 4/64
    • Temperature Range:-200 C to 400 C
    • Power: 9 to 28 Vdc, 3 Watts

      Alarms
    • Memory Low Program Memory/Low Space Storage Card
    • Temp-guard
    • Open Sensor Ch 1 - RTD 1
    • Open Sensor RTD 2
    • Voltage Sensor Ch 2 – Humidity (Analog Input 1)
    • Voltage Sensor (Analog Input 2 thru 4)
    • Hi Temperature/ Low Temperature
    • Hi Humidity/ Lo Humidity
    • Internal Communications failure

      Other
    • Power Requirements: 85 to 264 VAC, 25 Watts
    • Operating Conditions: 10 to 30 C, 0 to 90% RH, Non-condensing
    • Size: 9.50” W X 6.75” H X 5.50” D
    • Weight: 8.5 lbs

    Synergy UUT Thermocouple Monitor
    Part Number: TE1299-16

  • 16 Channel T-Thermocouple Monitor
  • Daisy chain up to four of these 16-Channel monitors together and acquire 64 temperatures on the Unit-Under-Test
  • The Synergy Controller displays and logs these readings to the internal log file for analysis, graphing and reporting






  • Triac Output Board, 12 Channel
    Part Number: TE1151-12

  • Control up to twelve (12) 6 Ampere AC loads, 110 - 220 VAC
  • Each output can also drive an external Triac for larger loads
  • Two 6-Channel Triac boards can be driven from the two 20 pin connectors






  • Triac Output Board, 6 Channel
    Part Number: TE1151-6

  • Control up to six (6) 6 Ampere AC loads, 110 - 220 VAC
  • Each output can also drive an external Triac for larger loads








  • Triac Output Board, 5 Channel
    Part Number: TE1151-5

  • Control up to five (5) 6 Ampere AC loads, 110 - 220 VAC
  • Each output can also drive an external Triac for larger loads
  • This Triac board can be mounted from the back of the Synergy Controller and accepts the existing wiring harness from a VersaTenn III installation






  • Universal Event Board, 6 Channel
    Part Number: TE1616-6

  • This unit can be used interchangeably with our standard 6-Channel Triac Output board but its outputs can can configured for DC loads as well as AC loads.
  • This Event board allows the user to configure each output for the load that he needs to drive by plugging in standard output modules.
  • AC Output modules are available for 140 and 280 VAC and 3.5 Amps
  • DC Output modules are available for 60 VDC and 3.5 Amps




  • Relay Output Board, 6 Channel
    Part Number: TE1708-6

  • Control up to six (6) 6-Ampere AC loads, 110 - 220 VAC
  • Each output is Form C with both a normally open and normally closed contact







  • Synergy Web Touch Remote
    Part Number: TE1567

  • Built in web server provides web based control and monitoring. Patent Pending.
  • Remote control over a network or Internet using a web browser.
  • Internet Explorer and Fire Fox compatible (no special software required).
  • For remote training and support.
  • For remote operation and monitoring.







  • Synergy Manager
    Part Number: TE1566

  • Windows™ Based, Multi-Chamber Monitor and Control
  • Supports the following Chambers Controllers:
    Synergy Micro
    Synergy Nano
    VersaTenn II
    VersaTenn III
    VersaTenn IV
    VersaTenn V
    Watlow 942
    Thermotron T4800
    Yokogawa 550/750
    Partlow 1460/1462
    Blue M 550/750
    Watlow F4

  • Features:
    Remote Control
    GPIB, RS-232, TCP/IP
    Profile Creation, Download and Control
    Data Logging
    Data Graphing
    Alert System: Fax and e-mail notification.

  • P/N: TE1566-1 for USB equipped computers (USB dongle)
  • P/N: TE1566-2 for legacy computers (parallel port dongle)

    Download the Synergy Manager and use for free in Monitor-only Mode View the Synergy Manager revision history.


  • Synergy 488
    Part Number: TE1643

    The Synergy488 is Tidal's communications adapter for legacy test chamber controllers that provides three (GPIB, RS-232 and Ethernet) communications options for supported legacy controllers equipped with only RS-232 or RS-485 communications. With Synergy 488 adapters you can put your test chambers on your network and control them from a central computer using our Synergy Manager application.

    Communication Ports:

  • GPIB (IEEE 488)
  • RS-232
  • Ethernet (10/100 BaseT)
  • Supported Controllers:

  • Tenney VersaTenn II and VersaTenn III
  • Watlow 942 and F4
  • Blue M Pro 550 and 750
  • Yokogawa 550 and 750
  • Partlow 1460/1462
  • Synergy Nano

  • Application Notes  

    Synergy Controller AppNote 1 - Replacing a VersaTenn III Controller 

    This application note describes the retrofit installation of a new Synergy Controller in a VersaTenn III equipped environmental test chamber.  (pdf 293k)

    Synergy Controller AppNote 3 - Retrofitting a Qualmark HALT/HASS Chamber

    This Synergy Controller application note describes a QualMark HALT/HASS environmental test chamber retrofit. Installation, Equipment required, Controller Setup and Calibration are covered. (pdf 459k)

    Synergy Controller AppNote 4 - Configuring the Synergy Controller to Read from a Bar Code scanner

    Bar Code Scanners speed data entry and improve accuracy and now Synergy Controller offers the advantages of bar code scanning to Environmental Test users. This application note employs the Synergy Controller’s powerful bar code feature to automatically select and start an environmental test profile simply by scanning the OCR (Optical Character Recognition) plain text label on the part. You may download the macro and profiles files here.  (pdf 180k)

    Synergy Controller AppNote 5 - Synergy Controller vs. VersaTenn III

    This application note compares the numerous features and benefits of the Synergy Controller to the old VersaTenn III controller.  (pdf 201k)

    Synergy Controller AppNote 8 - Using SimpleComm application to communicate with the Synergy Controller.

    This application note explains how to use the SimpleComm application to communicate with the Synergy Controller . The SimpleComm application is an all in one communications package designed to communicate with the Synergy Controller using Ethernet, GPIB, RS-232, and RS-485.  (pdf 163k)

    Synergy Controller AppNote 20 - Using the TE1908 Single Channel Thermocouple Signal Conditioner.

    This application note explains how to use the TE1908 Thermocouple Signal Conditioner with the Synergy Controller. TE1908 Single Channel Thermocouple Signal Conditioner can be used with any of the four High Resolution 0-5V analog inputs or any of the 8 Low Resolution Analog Inputs.  (pdf 575k)

    Synergy Controller AppNote 25 - Using the Synergy Controller with Space Chamber applications.

    The Synergy Controller supports Space Chamber applications with Granville Philips ION Vacuum gauges. This application note explains the setup procedure and provides examples for these installations.  (pdf 362k)

    Synergy Controller AppNote 26 - Using the programmable User Alarms with the Synergy Controller.

    The Synergy Controller provides a programmable user alarm system for customer specific warnings and for special applications where the alarm relays are used to operate a system function. This application note explains the user alarm setup procedure using two examples.  (pdf 1058k)

    Synergy Controller AppNote 45 - Using the Synergy Controller's ftp server.

    This Synergy Controller application note describes the operation of the Synergy Controller’s FTP server. With the FTP server feature, chamber profiles or recipes (VPL files) can be copied to and from the controller, deleted from the controller or renamed, all over the network. In addition the history log file can be retrieved from the controller over the network.  (pdf 618k)

    Synergy Controller AppNote 49 - Synergy Controller Security Enhancements.

    This Synergy Controller application note describes the enhanced security features available in application software version 2.8.5. With these enhanced features, user access to specific controller areas can be restricted appropriately for each user function.  (pdf 593k)

    Synergy Controller AppNote 56 - Using the Synergy Controller Watchdog Timers.

    This application note describes how the Synergy watchdog timers can be used to protect against product and/or test chamber damage due to communications failure by detecting a communications drop out and providing the user with several response options.  (pdf 126k)

    Synergy Controller AppNote 59 - Synergy Controller Wireless Network Setup.

    This application note explains how you can use the Synergy Controller’s wired Ethernet port and a Linksys WET54G Wireless Bridge* to connect it to a wireless network.  (pdf 1126k)


    Technical Manuals 
    Synergy Controller Technical Manual Rev F (pdf 14MB)
    Synergy Nano Technical Manual                (pdf 13MB)
    Press Releases 
    10/14/08 - Synergy Nano Introduced.   (pdf 17k)
    04/24/04 - Synergy Series Introduced. (pdf 26k)

    Data Sheets 
    Synergy Nano Data Sheet       (pdf 1 MB)
    Synergy Controller Data Sheet (pdf 156k)
    LabVIEW Drivers 
    Download LabVIEW Drivers
     


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